Electric Hygienic Steam Boiler

Advantages of Electric Hygienic Steam Boiler;

• In Electric Boilers; Chimney system, burner, fuel supply, storage are no longer needed, which saves money and reduces space requirements.
• Compared to a conventional boiler, they offer compact-simple design, smaller footprint and weight.
• Simple installation and commissioning. There is no need for any ventilation.
• Precise steam pressure control
• Low maintenance and service costs
• Easy user interface with Tsb Energy control system.
• Reduced operating cost with twenty-four or seventy-two hours of unattended operation
• High process reliability, remote control is available.
• Conversion to thermal energy with an efficiency close to 100%.
• Low operating costs can be achieved by using cheap or renewable electrical energy.
• Its instantaneous response to peak traction with maximum power and its response to minimum utilisation with minimum power compared to conventional fossil fuel boilers is an excellent efficiency.
• Faster cold start is possible.
• Offers zero emissions at the user site, no COx, NOx and SOx,
• Quiet operation with virtually no noise emission,
• Customer-specific software revision specific to your company with our expert staff.
• The boiler can be optionally equipped with a PLC with different communication protocols such as Modbus, Profibus, etc. and thus boiler integration into any industrial process can be provided.

TSB ENERGY offers future-orientated, electricity-based system solutions for industrial boilers. The focus is on resource conservation, reducing CO2 emissions and increasing the use of climate-friendly technologies.

A complete stainless steel flanged resistance heater in accordance with DIN standards is used.
The SSR system drives the energy power proportionally.

For higher steam demand or fluctuating steam loads, several steam generators can be connected in series (modular). Multiple systems like this are the right and economical solution.

Design: Our Electric Hygienic Steam Boilers are designed and manufactured according to TS EN 12953, Loyd rules, TRD, DIN, EN, PED 2014/68/EC and ASME Section VIII Div 1 and all electrical components are UL labelled and wired in accordance with the applicable National Electrical Code requirements.

The boiler is delivered compactly on a single chassis ready for operation. The only action required is to connect the boiler to electricity, feed water and steam users.

All our resistance electric boilers are designed to allow over-voltage conditions of up to 10% without adversely affecting the integrity of the circuit components. Again, these resistances are controlled by SSR systems both to increase the service life and to feed energy proportionally. 70-75 wpsi Incoloy sheathed elements are used in the system.

The SB-E SS boiler has been developed by combining the best available technologies to achieve the highest efficiency, reliability and flexibility with zero emissions at the production site.

Ease of Operation and Maintenance: The user-friendly PLC-HMI Control unit provides easy access to components. It minimises downtime and operating costs by simplifying operation and maintenance. Thanks to the single button start-up, self-checking of the device to stop the system against possible errors, and a control panel with summary maintenance instructions with warnings according to the duration of use, boiler operation has become very reliable and understandable for the boiler operator. Clean, smokeless, silent, reliable steam is produced with a switch.

All security devices are monitored by PLC. Necessary safety measures are taken in case of alarm. Boiler control is carried out by the boiler operator via HMI. Active alarms and past alarms are monitored via the same HMI. Alarm and operation information is transmitted to other systems via digital contacts (dry contact). Remote data collection and boiler status information are available via ModBus, Modbus TCP/IP and Profinet protocols.

Safety: Safety and standards are our top priority. Our boilers are equipped with advanced safety features such as overpressure protection, in-line water level guards, resistance surface temperature monitoring and emergency shutdown mechanisms.

Material: Envelopes and mirrors of our steam boilers are manufactured from AISI304L or AISI316L stainless steel sheet in accordance with EN 10028-8, nozzle pipes and resistance sheaths are manufactured from AISI304L or AISI316L quality stainless steel tubes in accordance with EN 10216-7.

Efficiency: TSB ENERGY electric steam boilers are heated by stainless steel heating elements of at least AISI304 grade with seamless drawn tubes with a large heating surface. The output of the heating elements is regulated proportionally by means of solid state rollers. The most important energy efficiency advantage is an electrical output that is instantaneously modulated according to the actual steam demand during the operating cycle.

Since all of the incoming electrical energy is converted into heat energy (only small heat losses caused by surfaces are deducted), an efficiency close to 100% is achieved.

Precise pressure control with multiple power stages enables the boiler to react quickly to load changes. This enables it to perform fast cold starts when required, utilising the available grid power to its full capacity.

100mm thick high density front and rear door insulation provides low heat loss from radiation. The thermal insulation is covered with galvanised and painted DKP sheet with low lambda value. All insulation has low conductivity and high density materials.

Environmentally Friendly Design: Our zero emission electric steam boilers offer a cleaner alternative to traditional fossil fuel systems, helping you reduce your carbon footprint and achieve your carbon neutral goals.

To achieve these goals with industrial boilers, there is the option of power-to-heat: excess electricity from production peaks is used to run electric boilers in an economically and ecologically viable way in industrial and commercial applications.

Customisation: We know that every production and process has its own individual differences, and based on the analysis of your process, we optimise and customise our proven devices for you.

Electric boilers set you on a more climate-friendly path and provide a future-orientated system solution.

Our experts will review your project requirements together with you in order to reach the most ideal one, they will be happy to help you with your projects. If you have any further questions, please do not hesitate to request an individual expert consultation. 

What is Electric Hygienic Steam Boiler?

Electric hygienic steam boilers are called closed pressure and hygienic containers used in steam production where electric energy is used as a power source instead of fossil fuel, with water as a heat-receiving fluid on one side of their surfaces and heat-giving electrical resistance elements (resistance) on the other side.

When to Use Electric Hygienic Steam Boiler?

Electric steam boilers are used where there is sufficient electrical energy or where it is not possible to remove exhaust gas from gas or diesel burners, where open ignition is prohibited or where fuels such as diesel or gas are not available.

With the widespread use of solar panels and wind turbines, 0 emission heat generation devices are preferred by businesses. Since it does not produce flue gas emissions, the company will not pay emission fees

Ideal Steam Boiler Selection

First of all, efficiency should be considered, the highest efficiency of a steam boiler is 80% load condition. Therefore, 1/5 of the capacity of the steam boiler to be selected is the primary selection criterion.

If the steam required by the enterprise varies too much during the day, for example, if there are 1.5-2 times differences, the steam boiler should definitely be considered redundant, and the backup steam boiler should be activated and the regime should be ensured when the steam demand increases with check valve counterbalancing through a single common collector. The industrial name of this system is cascade system.

Areas of Use;

• In the pharmaceutical industry for sterilisation purposes
• Medical and speciality seed production
• In autoclaves
• In chemical processes
• In the food industry (production of juice, pasta, cheese and dairy products, as well as large bakeries),
• also used in sterilisation.
• Fertiliser industry