Electric Steam Boiler

Advantages of Electric Steam Boiler;

• It is delivered ready for operation on a single chassis. All that is required is to connect to electricity, feed water and steam users.
• In electric boilers; chimney system, burner, fuel supply, storage are no longer needed, which saves costs and reduces space requirements.
• Compared to a conventional boiler, they offer compact simple design, smaller footprint and weight.
• Simple installation and commissioning. There is no need for any ventilation.
• Flanged resistance heater in accordance with DIN standards is used.
• With the SSR system, the energy power is driven proportionally.
• Clean, Smokeless, Silent, reliable steam is produced with a Switch.
• Precise vapour-pressure control
• Low maintenance and service costs
• Ease of maintenance with reduced complexity / number of moving parts
• Easy user interface with Tsb Energy control system.
• Reduced operating cost with twenty-four or seventy-two hours of unattended operation
• High process reliability, remote control is available.
• Conversion to thermal energy with an efficiency close to 100%.
• Low operating costs can be achieved by using cheap or renewable electrical energy.
• Its instantaneous response to peak traction with maximum power and its response to minimum utilisation with minimum power compared to conventional fossil fuel boilers is an excellent efficiency.
• Offers zero emissions at the user site, no COx, NOx and SOx,
• Quiet operation with virtually no noise emission,
• Special software revision for your company with our expert staff.
• The boiler can optionally be equipped with a PLC with different communication protocols such as Modbus, Profibus, etc. and thus boiler integration into any industrial process can be provided.

TSB ENERGY offers future-orientated, electricity-based system solutions for industrial boilers. The focus is on resource conservation, reducing CO2 emissions and increasing the use of climate-friendly technologies. 

For higher steam demand or fluctuating steam loads, several steam generators can be connected in series (modular). Multiple systems like this are the right and economical solution.
Software support is provided from installation to maintenance during operation.

Design: All boilers are designed and manufactured in accordance with EN 13445, Loyd's rules, TRD, DIN, EN, PED 2014/68/EC and ASME Section VIII Div 1. All electrical components are UL labelled and wired in accordance with the applicable National Electrical Code requirements.

All of our resistance electric boilers are designed to allow over-voltage conditions up to 10% without adversely affecting the integrity of the circuit components. Again, these resistances are controlled by SSR systems both to increase the service life and to feed energy proportionally. 70-75 wpsi Incoloy sheathed elements are used in the system. The SB-E boiler has been developed by combining the best available technologies to achieve the highest efficiency, reliability and flexibility with zero emissions at the production site.

• Heat transfer takes place directly in the water in the steam chamber, thus producing high quality steam with 99.95% purity throughout the operating range.

Ease of Operation and Maintenance: The user-friendly PLC-HMI control unit provides easy access to components. It minimises downtime and operating costs by simplifying operation and maintenance. Thanks to the single button start-up, self-checking of the device to stop the system against possible errors, a control panel with summary maintenance instructions with warnings during use, boiler operation has become very reliable and understandable for the boiler operator.

All security devices are monitored by PLC. Necessary safety measures are taken in case of alarm. Boiler control is carried out by the boiler operator via HMI. Active alarms and past alarms are monitored via the same HMI. Alarm and operation information is transmitted to other systems via digital contacts (dry contact). Remote data collection and boiler status information are available via ModBus, Modbus TCP/IP and Profinet protocols.

Safety: Safety and standards are our top priority. Our boilers are equipped with advanced safety features such as overpressure protection, in-line water level guards, resistance surface temperature monitoring and emergency shutdown mechanisms.

Material: Envelopes and mirrors of our steam boilers are manufactured from P355GH boiler sheet in accordance with EN 10028-2, nozzle tubes and resistance sheaths are manufactured from P235GH or P265GH steel drawn boiler tubes in accordance with EN 10216-2. 1mm resistance tube thickness provides high resistance against corrosion and mechanical loads.

Efficiency: TSB ENERGY electric steam boilers are heated by stainless steel heating elements of AISI304 and higher quality with seamless drawn tubes with a large heating surface. The output of the heating elements is regulated proportionally by means of solid state rollers. The most important energy efficiency advantage is an electrical output that is instantaneously modulated according to the actual steam demand during the operating cycle.
Since all of the incoming electrical energy is converted into heat energy (only small heat losses due to surfaces are deducted), an efficiency close to 100% is achieved.
Precise pressure control with multiple power stages allows the boiler to react quickly to load changes. This enables rapid cold starts, utilising the full capacity of available mains power when required.
100mm thick high density front and rear door insulation provides low heat loss from radiation. The thermal insulation is covered with galvanised and painted DKP sheet with low lambda value. All insulation has low conductivity and high density materials.

Environmentally Friendly Design: With zero emissions, our electric steam boilers offer a cleaner alternative to traditional fossil fuel systems, helping you reduce your carbon footprint and achieve your carbon neutral goals.
To achieve these goals with industrial boilers, there is a power-to-heat option: excess electricity from production peaks is used to run electric boilers in an economically and ecologically viable way in industrial and commercial applications.

Customisation: We know that every production and process has its own individual differences, and based on the analysis of your process, we optimise and customise our proven devices for you.

Electric boilers set you on a more climate-friendly path and provide a future-orientated system solution. Our experts will go through your project requirements together with you in order to arrive at the ideal solution and will be happy to help you with your project. If you have any further questions, please do not hesitate to request an individual expert consultation.

What is Electric Steam Boiler? When to Use Electric Steam Boiler?

Electric steam boilers are closed pressure vessels with water as a heat-receiving fluid on one side of their surfaces and heat-giving electrical resistance elements (resistance) on the other side, where electrical energy is used as a power source instead of fossil fuel.
Electric steam boilers are used in places where there is sufficient electrical energy or where it is not possible to remove exhaust gas from gas or diesel burners, where open ignition is prohibited or where fuels such as diesel or gas are not available.
With the widespread use of solar panels and wind turbines, 0 emission heat generation devices are preferred by businesses. Since it does not produce flue gas emissions, the company will not pay emission fees

Ideal Steam Boiler Selection:

First of all, efficiency should be considered, the highest efficiency of a steam boiler is 80% load condition. Therefore, 1/5 of the capacity of the steam boiler to be selected is the primary selection criterion.

If the steam required by the enterprise varies too much during the day, for example, if there are 1.5-2 times differences, the steam boiler should definitely be considered redundant, and the backup steam boiler should be activated and the regime should be provided when the steam demand increases with check valve counterbalancing through a single common collector. The industrial name of this system is cascade system.

Areas of Use;

• Steam heating systems
• Jacketed vessels for processes
• Autoclaves
• Chemical processes
• It is used in the food industry (production of juice, pasta, cheese and dairy products as well as large bakeries), also in sterilisation.
• Fertiliser industry
• Vulcanisation of rubber products
• In the pharmaceutical industry for sterilisation purposes
• Building materials industry
• Paper industry
• Refineries
• It is used in areas such as wood processing (wood shaping).
• Frost protection.