No More Wear and Pollution with Corrosion Resistant Coating Technology.

Heat exchangers

Supplementary Products
Industrial Boilers

Suitable for a wide range of products with different flow characteristics, including particulate and fibrous materials.

Manufactured for pressures up to 100 bar (≈1450 psig) and a design temperature up to 550 °C.

Corrosion-resistant coating eliminates wear and fouling.
Precise proportional heat input makes it ideal for special processes.
Suitable for a wide range of products with different flow characteristics, including particulate and fibrous media.
Removable tube bundle for easy cleaning of both tube-side and shell-side.
Produced with an optimized combination of bare and finned tubes to control film temperatures.
In-line or staggered tube layouts depending on the application.
Flow circuits are engineered to achieve the target mass flow, velocity, and pressure drop.
Custom design to customer requirements.
Longstanding experience in industrial/commercial heat-exchanger technology.
Low maintenance and service costs.
User-friendly HMI via the TSB Energy control system.
High process reliability with remote control capability.
Zero on-site emissions with electric heat supply—no COx, NOx, SOx.
Tailored software revisions by our expert team.
Optional PLC with communication protocols such as Modbus and Profibus enables seamless process integration.

Working Principle of Heat Exchangers

Designed to transfer heat between two fluids at different temperatures without physical contact. The hot fluid transfers heat to the exchanger surface; from there it is conveyed to the cold fluid by conduction and convection. Fluids are separated by tubes or plates, so energy is exchanged without mixing. Exchangers may operate in counter-flow, parallel-flow, or cross-flow; counter-flow is typically preferred for maximum efficiency.

Design & Delivery

High-pressure, water-tube, vertical or horizontal exchangers are designed and manufactured in accordance with TS EN 13445, AD-2000, Lloyd’s Rules, TRD, DIN, EN, PED 2014/68/EU, and ASME Section VIII Div. 1.
All electrical components are UL-labeled and wired per the National Electrical Code.
Exchangers are delivered compact and ready-to-run on a single skid; the only action required is to connect the heating and heated process lines.

Ease of Operation & Maintenance

User-friendly controls and easy component access simplify operation and maintenance, minimizing downtime and operating costs. One-button start, self-diagnostics with protective shutdowns, and an HMI featuring usage-based maintenance prompts make operation safe and intuitive.
All safety devices are monitored by the PLC. In alarm conditions, required interlocks are applied. Operation is performed via HMI, where active and historical alarms are viewable. Run/Alarm signals are available as dry contacts for other systems. Remote data collection and status are available via Modbus, Modbus TCP/IP, and Profinet.

Safety

Safety and compliance are our top priority. Our exchangers are equipped with over-pressure and over-temperature protection and emergency shutdown mechanisms.

Materials

Shells and heads are manufactured from P355GH boiler plate per EN 10028-2, or from AISI 304/AISI 316 stainless steel for corrosive liquids.
Tubes are P235GH or P265GH seamless boiler tubes per EN 10216-2, or AISI 304 / AISI 316 / AISI 316Ti stainless tubes for corrosive or hygienic service.

Efficiency

All calculations include conservative design factors based on our theoretical and practical know-how. Our exchangers offer larger heat-transfer area than calculated, meeting all guaranteed limits with maximum efficiency.
Through university-supported R&D and proprietary analysis tools, tube diameters were reduced and lengths increased, increasing internal velocities at optimal backpressure and boosting efficiency.
100 mm high-density insulation achieves low heat loss; cladding uses low-lambda galvanized and painted sheet. All insulation materials feature low thermal conductivity and high density.

Customization

Every plant and process is unique. With hundreds of proven references, we tailor the equipment to your process after detailed analysis. Designing and manufacturing heat exchangers—and providing the engineering and personnel for a successful installation—requires exceptional expertise. With us, you obtain not just a heat exchanger, but the benefit of years of experience. For further questions, request individual expert consulting.

Options Offered per Exchanger

Automation and control technology
Piping systems
Simple, low-cost maintenance
Robust design for very long service life
Fully integrated exchanger solution

What Is a Heat Exchanger?

A pressure device—vertical or horizontal—designed with sufficient heat-transfer area to heat a process fluid using the heat of another heating fluid.

When Are Heat Exchangers Used?

Depending on service, exchangers may be built with coiled tube bundles, straight tube bundles, or spiral tube bundles. They are used to transfer heat between fluids without contact to enable heating, cooling, or energy recovery. Typical roles include process temperature control, system-efficiency improvement, and fuel savings across industrial lines, HVAC systems, power plants, and chemical processes.