Water Tube Steam Boiler

Advantages of Water Tube Steam Boiler;

• 95%+ efficiency without the need for additional heat recovery system.
• Different levels of involvement, from continuous local supervision in the boiler to 72 hours of unattended operation.
• Large, water-cooled, gas-tight hob areas.
• Custom design according to customer requirements.
• Boiler wall constructions are 100% water cooled and refractory free.
• Many years of experience in industrial/commercial boiler technology
• H2 ready
• Precise steam pressure control
• Ease of regulatory controls, the menu guide is self-explanatory.
• Low maintenance and service costs
• Easy user interface with Tsb Energy control system.
• Suitable for indoor and outdoor use.
• High process reliability, remote control is available.
• It is safer to operate due to the low volume of water under pressure.
• It works automatically and safely. It has successive safety systems.
• Low electricity consumption through the use of efficient electric motors.
• Due to the low water volume, standby heat losses are very low compared to steam boilers.
• Less than 5ppm NOx, up to Ultra Low CO available,
• CO2 emissions can be reduced by up to 100 per cent by burning hydrogen.

Type D is a 100% membrane water cooled furnace, reducing annual maintenance costs. The front and rear walls are welded and refractory free, type D boilers are customised to provide superheated steam. The type D industrial water tube boiler provides superheated steam up to 565 °C (1050 °F) in the low maintenance D configuration.

Working Principle of Water Tube Steam Boiler;

A water tube boiler usually consists of four parts, the lower feedwater drum - sometimes known as the mud drum - the upper steam drum with the water surface from which the steam emerges, water pipes connecting the two drums, and a superheater economiser section (depending on the required steam quality). The water circulates by convection between the two drums as heat passes through the banks of the pipes. The cooled water passes down certain pipes and the reheated water rises to the top of the boiler, to the steam drum. Saturated steam is drawn off the top of the drum for export to the user or passed through a subsequent superheater in the exhaust gas stream to further raise the temperature. Cooler water from the bottom of the steam drum preheats the feedwater supply as it returns to the feedwater drum.

In order to increase energy efficiency, exhaust gases are also used for preheating the air blown into the furnace and heating the feed water.

The smoke gases, which have achieved heat transfer, pass from the rear smoke box to the chimney without creating a low corrosion effect. In this way, combustion energy is transferred to water and steam is produced under pressure.

Design: All boilers are designed and manufactured in accordance with TS EN 12952, Loyd's rules, TRD, DIN, EN, PED 2014/68/EC and ASME Section VIII Div 1 and all electrical components are UL labelled and wired in accordance with the applicable National Electrical Code requirements.

With our university-supported R&D studies, it offers unrivalled efficiency and safety, minimum carbon footprint, easy maintenance and long life. TSB ENERGY steam boiler is designed for you to win while using, not buying.

Ease of Operation and Maintenance: User-friendly controls and easy access to components simplify operation and maintenance, minimising downtime and operating costs. Thanks to a control panel with one-button start-up, self-checking of the device to stop the system against possible faults, and summary maintenance instructions with warnings according to the duration of use, boiler operation has become very reliable and understandable for the boiler operator.

All security devices are monitored by PLC. Necessary safety measures are taken in case of alarm. Boiler control is carried out by the boiler operator via HMI. Active alarms and past alarms are monitored via the same HMI. Alarm and running information is transmitted to other systems via digital contacts (dry contact). Remote data collection and boiler status information are available via ModBus, Modbus TCP/IP and Profinet protocols.

Safety: Safety and standards are our top priority. Our boilers are equipped with advanced safety features such as overpressure protection, flue temperature, steam temperature and emergency boiler shutdown mechanisms.

Material: Envelopes and mirrors of our steam boilers are manufactured from P355GH boiler sheet in accordance with EN 10028-2, nozzle pipes are manufactured from P235GH or P265GH steel drawn boiler pipes in accordance with EN 10216-2.

Efficiency: 100mm thick high density front and rear door insulation provides low heat loss from radiation. The thermal insulation is covered with galvanised and painted DKP sheet with low lambda value. All insulation has low conductivity and high density materials.

During chlorine production and similar chemical processes, most of the hydrogen gas is released into the atmosphere without being used. This waste and difficult to store hydrogen can be used in our boilers by using suitable burners.

Environmentally Friendly Design:  Our aim is a cleaner environment and for this we try to minimise emissions, In a clean combustion, NOx emissions in our gas-fired boilers: 70 mg/Nm3 in our gas fired boilers and 150 mg/Nm3 in our liquid fuelled boilers.

All of our TSB ENERGY industrial liquid-gas fuelled products can operate with 100% hydrogen by equipping them with a suitable burner that can operate with 100% hydrogen. Since the boiler structure and working principle are designed according to high-speed flame-smoke gases, NOx level remains below the standards even in hydrogen fuel. It also significantly reduces CO2 emissions.

Customisation: We know that every production and process is unique to each business, and we customise our proven equipment based on hundreds of examples and analysis of your process to make it the most suitable and ideal for you. Designing and manufacturing steam boilers and, more importantly, providing the necessary engineering support and personnel for a successful installation requires exceptional expertise. You will not only buy a boiler from us, but also years of experience and know-how. If you have any further questions, please do not hesitate to request an individual expert consultation.

• Customer-specific software revision specific to your company with our expert staff.
• The boiler can be remotely monitored by integrating it into existing SCADA or similar systems by using PLC that optionally supports Modbus, Modbus TCP, Profinet communication protocols.

Our customers are offered the following extensions for each boiler:

• Automation and control technology
• Water treatment systems and analysis
• Feedwater tank and other thermal tanks
• Heat recovery systems
• Pipework and chimney systems
• Very high efficiency and low emissions
• Simple and easy maintenance
• Condensing economiser option
• Dual and mixed fuel ignition options
• O2 and CO trim options

Reservations;

Very well purified feed water is obligatory (because after the feed water enters the boiler, it comes out in the form of steam and all the impurities in it remain in the steam generator, there is no blowdown system).

What is Water Tube Steam Boiler? When to Use Water Tube Steam Boiler?
Areas of Use;

• Steam heating systems
• Chemical processes
• In the food industry (production of juice, pasta, cheese and dairy products, as well as large bakeries),
• Food sterilisation
• Fertiliser industry
• Vulcanisation of rubber products
• In the pharmaceutical industry for sterilisation purposes
• Building materials industry
• Paper industry
• Refineries
• It is used in areas such as wood processing (wood shaping).